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Cold Storage Systems

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Cold Storage Systems Specification

Application
Cold storage for perishable goods, fruits, vegetables, pharmaceuticals, dairy, frozen food etc.

Air Flow
10,000 50,000 m/h (variable as per capacity)

Material
Pre-painted GI/SS/PUF Insulated Panels

Motor
High efficiency, heavy-duty electric motor

Refrigerating Capacity
2 TR 100+ TR (Tons of Refrigeration)

Condition
New

Type
Modular Cold Storage System

Dimension (L*W*H)
Customizable as per site requirements

Power Supply
3 Phase, 380/415V, 50 Hz

Voltage
380 415 V

Cooling Type
Air Cooled / Water Cooled

Nozzle Material
Brass / Stainless Steel

Cooling Coil Material
Copper with Aluminium Fins

Water Flowing Rate
100 2,000 LPH, adjustable

Water Pump Motor
0.5 5 HP, ISI Marked

Noise Control
Below 60 dB(A)

Compressor
Semi-hermetic / Scroll / Reciprocating Compressors

About Cold Storage Systems

To fulfill the demands and needs of customers, we provide Cold Storage Systems that are widely used in food and beverage industry. These systems are designed in accordance with industry guidelines using quality components and material to increase the shelf life of the stored products. All the Cold Storage Systems are designed and developed at customers end by incorporating the details provided by them.

Features:

Longer working life
Less maintenance
Easy to clean and operate

Other information:

For maintaining proper quality and increasing the self-life of the food products, proper designing of the Cold Storage is essential.

Room temperature, relative humidity, ventilation system, level of Carbon Dioxide (CO2) / Oxygen (O2) / Ethylene in the storage and air movement throughout the chamber is different for each product depending on the type and quality of the product to be stored in the Cold Storage.

Knowledge of heat generation and water emission by the product at different temperature and at different level of oxygen is necessary for proper designing of the Cold Storage.

We are designing the Cold Storage system in such a way that,

Power consumption is minimum
Weight loss of the product is less
Water removal from the evaporator coils is minimum
Requirement of supplementary humidification is minimum
Refrigeration load is reduced by installing Heat Recovery units in the ventilation system and proper selection of insulation
Water particle carryover from the Humidifier is eliminated by proper designing of Humidifiers
Operating, maintenance and installation cost is minimum
Safety of manpower is considered

We have designed all types of Cold Storages for the storage of different products such as,

Bin / Box / Bag storage of Potato for Pepsi, Mc-Cain, Parle, Balaji, ITC and other manufacturers of Wafer and Chips producers
Controlled Atmosphere (CA) Cold Storage for Apples
Cold Storage with chemical treatment and wax coating for Lemon and other Citrus Fruits
Ripening Chambers for Banana & Mango
Frozen Fruits, Vegetables, Fish, Meat, etc
Dry Fruits, Seeds, Jaggery, Spices, Dry Chili, Food Grains, Pulses, Grocery, etc.
Cold Storage for Onion which requires unique ventilation system
Ice-cream, Milk, Butter, Dahi and other Dairy products
Mushroom, Vegetable Oil Granulations, etc.

We have designed Hardening Tunnel / Blast Cooler / IQF for different products such as,

Frozen Vegetables
Ice-cream
Paneer & Dahi
Butter & Cheese
Fisheries

Refrigerants:

Ammonia
Freon

Building Types:

PUF / EPS panel type
RCC / masonry with insulation

Capacity of Chambers: 10 M. Ton to 2000 M. Ton

Enclosed: Advantage of Consultancy work in Cold Storage

Versatile and Customizable Storage Solutions

Our modular cold storage systems are engineered for flexibility and performance. Suitable for a wide range of industries, they offer customizable dimensions and insulation thickness to fit unique space and temperature demands. Each unit is equipped with digital controls, variable compressor types, and reinforced, anti-skid flooring, guaranteeing efficient, safe, and durable operation for any application.

Advanced Control for Temperature and Humidity

Precision is essential for proper preservation. Our digital microprocessor-based temperature controllers and adjustable humidity systems allow users to fine-tune storage conditions within a wide temperature range of -25C to +18C. This helps maintain ideal environments for pharmaceuticals, dairy, fruits, vegetables, and frozen foods, extending shelf life and reducing spoilage.

Efficient Performance and Energy Savings

Incorporating high-density panels (40 kg/m), high-efficiency motors, and low-noise design, our cold storage units are engineered for energy efficiency and quiet operation (under 60 dB(A)). Air and water flow rates are adjustable to match storage capacity, optimizing both performance and power consumption while maintaining reliable and consistent cooling.

FAQs of Cold Storage Systems:

Q: How is the insulation thickness selected for different cold storage applications?

A: Insulation thickness (60mm, 80mm, or 100mm) is chosen based on storage temperature requirements, desired energy efficiency, and the specific products being stored. Thicker insulation helps achieve lower temperatures and reduces electricity usage, making it ideal for deep freezers or long-term storage.

Q: What process is followed to customize the dimensions and installation of a modular cold storage system?

A: We assess site requirements and storage needs to design panels with tailored dimensions (L*W*H). Our team manufactures the cold storage with selected specifications and offers on-site assembly and installation, ensuring a precise fit and optimal performance.

Q: When should I opt for air-cooled versus water-cooled systems?

A: Choose air-cooled systems for ease of installation, maintenance, and when water availability is limited. Water-cooled systems are preferred for larger capacities or where higher cooling efficiency and heat dissipation are required.

Q: Where can these cold storage systems be used effectively?

A: These systems are suitable for use in food processing plants, supermarkets, agricultural farms, pharmaceutical warehouses, and distribution centers across India, wherever reliable and adjustable cold storage is essential.

Q: What are the benefits of using digital microprocessor-based temperature controllers?

A: Digital microprocessor-based controllers provide precise temperature management, rapid adjustments, and fail-safe controls to ensure consistent preservation conditions, leading to improved product safety and longer shelf life.

Q: How does the adjustable air and water flow benefit cold storage performance?

A: By allowing variation in air (10,000 50,000 m/h) and water (100 2,000 LPH) flow, the system can be fine-tuned to match load changes, enhancing cooling efficiency, reducing energy consumption, and protecting the integrity of stored products.

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